型号: | YB-FD-50L风冷压盖 |
产地: | 上海 |
品牌: | 亿倍 |
评分: |
![]() ![]() ![]() ![]() ![]() |
YB-FD-50L压盖型
真空冷冻干燥机,药品冻干机,小型药品冻干机,西林瓶药品冻干机
Model FD-50L
vacuum freeze dryer
上海亿倍实业有限公司
一、主要特点:(Main characteristics :)
● 预冻干燥在原位进行,减少干燥过程的繁锁操作,实现了自动化;
●The process of pre-freezing and drying all finished on shelves , so it avoids the complicated operation and realize automation of the dry process.
● 搁板温度误差≤1℃,干燥效果均匀;
●The temperature error is less than or equal to 1℃.The drying effect is uniform.
● 隔板温度可调、可控、可摸索、中试和生产工艺;
●The shelf temperature is adjustable and controlled.
● 触摸屏操作,PID控制,显示干燥曲线;
●Touching-screen operation, PID control, Display drying curve, the record device is optional.
● 方形托盘不易变形,易于操作,便于清洗;
●The sample tray is square so it’s easy to clean and operate.
● 配置充气阀,可充干燥惰性气体;
●Nitrogen Valve is optional.
● 干燥室采用高透光无色透明有机玻璃门,在操作过程中能清晰观察物料的变化过程。
●The drying chamber adopts transparent organic glass door, the changing process of material is clear to view.
● 可选配自动压塞装置,可选配共晶点测试装置。
●The automatic top-press stopper device and eutectic point test device are optional.
二、主要技术参数 Main Technical Parameter
项目Item | YB-FD-50L压盖型 | |
干 Drying chamber | 干燥面积 Freeze-drying area | 0.5㎡ |
隔板层数 Layers of shelf | 3+1 | |
隔板温度范围 Temperature scope of shelf | -50℃-+70℃(空载no-load) | |
隔板温差 shelf temperature error | ±1℃(平衡时 in balance) | |
隔板间距 shelf space | 70mm | |
隔板尺寸 Size of shelf | 410mm*410mm | |
Φ22mm 西林瓶 vials | 1050 | |
Φ16mm 西林瓶 vials | 2058 | |
Φ 12mm西林瓶 vials | 3705 | |
捕 condenser | 冷阱最低温度 Min. Condenser temperature | ≤-70℃(空载 no-load) |
捕水能力 Water-capture capability | >10Kg | |
盘装液体(最大) Liquid bulk capacity | 5L(按照厚度10mm计算) (thickness 10 mm) | |
除霜方式 defrosting | 电除霜 electricity | |
极限真空度 Final vacuum degree | ≤10Pa | |
冷却方式 Style of cooling | 风冷:通风良好 ,室温≤25℃, air cooling, draughty ambient temperature≤25℃ | |
压塞方式stopper | 上压塞、液压压塞 top stopping,Hydraulic |
三、技 术 配 置 一 览 表 technical configuration
结构标准 structure standard | 技术参数 technical parameter | 备注 note | |||||
基础设施 basic configuration | |||||||
搁板有效面积 Shelf effective area | 0.5㎡ | ||||||
最大捕水量 Max. Water capture | 10Kg/批 10Kg/batch | ||||||
电源 power | 3相 380V/50Hz, 3 phase | ||||||
外形尺寸 overall size | 约about 1200mm*1250mm(1700+500)mm | 以实物为准 Machine as standard as standard
| |||||
Φ22西林瓶 vials | 1050 | ||||||
Φ16西林瓶 vials | 2058 | ||||||
Φ12西林瓶 vials | 3705 | ||||||
最大盘装液体 Max. Bulk capacit | 5L | ||||||
装机功率 installed power
| 6.5Kw,这是最大的运行功率,实际功率远小于6.5KW (this is the maximum running power,actual working power much lower than 6.5KW) | 380V/50Hz | |||||
整机结构 Whole structure | 一体式 integrated | ||||||
箱体外包 Out shell of chamber | 喷塑 pvc coated | ||||||
重量 weight | 约about 800Kg | ||||||
仓体(干燥室)Drying chamber | |||||||
仓体材料 Chamber material | SUS304/厚5mm SUS304, thickness 5mm | ||||||
门锁方式 Door lock style | 手柄门锁 Handle lock | ||||||
开启 Open angle | >110度 >110 degree | ||||||
仓门材料 Door material | 亚克力 ACRYLIC | ||||||
仓体粗糙度 chamber roughness | Ra<0.5um | ||||||
保温材料 Thermal insulation material
material material | 聚氨酯发泡+保温材料 PU FOAM and Thermal insulation material | ||||||
充氮气接口 Nitrogen filling interface | Φ12mm | ||||||
仓体几何形状以及尺寸 Chamber size | 475(高)*610(宽)*570(深)mm | ||||||
板层 shelf | |||||||
板层材质 Shelf material | SUS304 | ||||||
板层数目(块) Shelf layers number | 3+1 | 最上面一层为温度补偿板 The top shelf for temperature compensation
temperature compensation | |||||
板层粗糙度 Shelf layer roughness | Ra<0.4um | ||||||
不锈钢托盘 Stainless steel tray | 405mm*405mm*25mm/3件 , 3pieces | ||||||
板层间距 Shelf spacing | 70mm | ||||||
板层尺寸(长*宽*高) Shelf size(L*W*H) | 410mm*410mm*15mm | ||||||
板层最低温度 Min. shelf temp. | -50℃ | ||||||
板层最高温度 Max. shelf temp | +70℃ | ||||||
板层温度均匀性 Shelf temperature uniformity | ±1℃(平衡后 in balance) | ||||||
加热功率 Heating power | 1.6Kw/220V/50Hz | ||||||
板层降温速率 Shelf cooling rate
| +20℃---40℃ <60min(空载 no-load) | ||||||
板层升温速率 Shelf heating rate | -40℃---+20℃<60min(空载 no-load) | ||||||
板层平整度 Shelf flatness | ±0.5mm/m | ||||||
防护栏 Protective rail | 板层的侧面、背面装有防护栏,以防止托盘超出板层之外 Rails installed beside and back of shelf, to avoid material tray out of shelf | ||||||
捕水仓(冷阱) condenser | |||||||
捕水仓材料 Condenser material | SUS304 | ||||||
捕水仓形状 Condenser shape | 圆形,在干燥室右侧 cylindrical ,at right side of drying chamber | ||||||
盘管材料 Coiling pipe material | SUS304 | ||||||
盘管形式 coiling style | 蛇形盘管(外盘管) Serpentine coil (outside pipe) | ||||||
除霜方式 defrosting | 电除霜 electricity | ||||||
温度传感器 temperature sensor | Pt100 | ||||||
最大捕水量 Max. Water capacity | 10KG/批 10KG/batch | ||||||
冷阱最低温度 Min. Temp. Of condenser | -70℃(空载 no- load) | ||||||
制冷机组 refrigerator units | |||||||
压缩机型号及数量 Compressor model and number | 法国泰康 2P France tecumseh
| 2台 2 sets | |||||
机组功率 power | 3Kw(两台) 3Kw, 2 sets | ||||||
制冷剂 Refrigerant | 混合环保制冷剂 Mixed environment friendly refrigerant | 适量 Appropriate amount | |||||
散热器 Heat sink | 北京精诚远志制冷设备有限公司 Beijing sincere polygala refrigeration equipment co., LTD | 2台 2 sets | |||||
干燥过滤器 Dry filter | 丹佛斯 DML083S Danfoss DML083S | 2个 2 pcs | |||||
油分离器 oil separator | S-5201S | 1个 1 unit | |||||
板式换热器 plate heat exchanger | 北京亚星50D Beijing yaxing 50D | 1个 1 unit | |||||
压力控制器 pressure controller | 丹佛斯KP5 Danfoss KP5 | 1个 1 unit | |||||
电磁阀 magnetic valve | 丹佛斯 EVR3 Danfoss EVR3 | 2个 2 unit | |||||
高压表 high pressure gauge
| 瑞士 BAR35++ Switzerland BAR35++ | 2台 2 sets | |||||
膨胀阀 expansion valve | 丹佛斯 Danfoss | 2个 2 units | |||||
换热器 heat exchanger | 北京亚星40片 Beijing yaxing 40 pcs | 1个 1 unit | |||||
紫铜管 copper tube | Φ8、¢10 | 适量 Appropriate amount
| |||||
真空系统vacuum system
| |||||||
真空泵型号 vacuum pump model
| 临海谭氏真空 Tanshi China | 1台 1 set | |||||
真空传感器 Vacuum sensor | 成都睿宝 Ruibao China | ||||||
极限真空度 Final vacuum degree | <10Pa | 空载 No-load | |||||
循环系统 | |||||||
管道材料 tube material | SUS304不锈钢管 SUS304 stainless steel | ||||||
循环泵 circulating pump | 丹麦格兰富 circulating pump | 1台 1 set | |||||
机组功率 Installed power
| 200w | ||||||
循环流体采用 Circulating fluid | 硅油 Silicon oil | ||||||
加热速率 Heating rate | >1℃/min | ||||||
加热方式 Heating style | 电加热管0.8kw/根*2 Electric heating tube ,0.8KW/piece x 2 pieces
| 2 | |||||
控制方式 Control method | PID | ||||||
液压系统 hydraulic pressure system | |||||||
液压阀 Hydraulic valve | 华德液压 Huade hydraulic | ||||||
压塞力 Stopping force | 约1N/cm2 | ||||||
液压压力 hydraulic pressure | 可调 0-3Mpa Adjustable ,0-3Mpa | ||||||
油缸杆 Cylinder pole | 材质304 Material 304 | ||||||
控制系统:PLC+触摸屏 control system:PLC and touch screen
| |||||||
设备控制部分:PLC+彩色触摸屏控制,可以设置32组冻干工艺,每组包括36段。用户可以根据需要设定2-36段冻干工艺。可显示样品温度曲线、隔板温度曲线、冷阱温度曲线及真空度曲线。可记录上万条冻干数据。可以实现U盘导出冻干工艺数据(EXL格式)。在计算机上查看冻干数据。 color touch screen and PLC as the control core ; it can store 32 groups of freeze dry process data, each group can be set up to 36 segment display; Customer can set from 2 segments to 36 segments .It can display sample temperature curves, shelf temperature curves, condenser temperature curves, and vacuum degree curves. It can realize lyophilization data output by USB disk in EXL format. Freeze drying data can be reviewed on computer. | |||||||
液晶显示屏 LCD Touch screen | 昆仑通态 Kunlun Tongtai TPC7062KX | 1台 1 set | |||||
PLC | 台湾永宏 FATAK Taiwan | 1台 1 set | |||||
开关电源 Power switch | HF100W-T-A | 1 unit | |||||
63A空开 63A , air switch | GHNTDZ47LE-63 | 1 | |||||
真空泵电源插座 Vacuum pump power socket | AC30-16A | 1 unit | |||||
固态继电器 Solid State Relay | MGR-1D4825 | 2 units | |||||
交流接触器 Alternating current contactor
| 斯耐德 Sinaide LC1-D1810 M5N | 4 units | |||||
12P端子 12P terminal | TB-2512L | 1 | |||||
温度传感器 temperature sensor | PT100 | 4 units |
四、可选配件optional accessory
1、法国泰康压缩机 France tecumseh compressor
| 主要特点: 1、超高能效:能效比比目前市场上最先进的活塞式压缩机还高12%; 2、杰出的可靠性:运动部件少,轴向及径向的泰康专利柔性设计提供了前所未有的耐液击和容忍杂质的能力; 3、内置电机断路装置:能有效保护电机免受高温及高电流之损坏; 4、低噪音/低排气脉冲:噪音值比活塞式压缩机低5分贝以上; 5、简化系统设计:独特的卸载启动设计使单相压缩机启动时无需启动电容/继电器; 6、近100%的容积效率带来超常的制热能力;
Main features: 1.high efficiency, it can effect comparing than the most advanced piston compressor on the market at present higher by 12%; 2. excellent reliability, few movement part, axial and radial tecumseh patent flexible design provides unprecedented liquid impact resistance and the ability to tolerate impurities; 3.built-in electrical disconnecting device, can effectively protect the motor from the damage of high temperature and high current; 4. low noise/low exhaust impulse: the noise value is lower than piston compressor 5 decibels; 5. simplify the system design: unique uninstall start design makes ac compressor start without start relay; 6. nearly 100% of the volumetric efficiency brings extraordinary heating capacity; |
2、德国莱宝真空泵: Germany Lebold vacuum pump (Tianjin production) | 莱宝公司是世界上最大的真空设备供应商之一。德国“核心”技术,设备可靠性高。 Lebold company is one of the world's largest vacuum equipment suppliers. Germany's "core" technology, the equipment has high reliability.
|
3、格兰富循环泵 Grundfos circulating pump |
格兰富是全球泵业的领导者之一,其年生产量每年近1600万台。用于供热空调的循环泵,用于工业、供水及污水处理的离心泵和计量泵是其主要的产品。今天,格兰富已是世界上最大的循环泵生产制造厂,此类泵产品覆盖了大约全世界50%的市场。
Grundfos is one of the leaders of global pump industry, its capacity nearly 16 million units a year. Used for heating air-conditioning circulation pump, centrifugal pump used for industrial, water supply and sewage treatment and the metering pump are its main products. Today, grundfos is the world's largest circulating pump production factory , such pumps products covers about 50% of the world's market.
|
4、丹佛斯膨胀阀 Danfoss expansion valve
| 其主要特点 1、蒸发温度范围大:-60℃到+50℃可适用于冻结、冷藏和空气调节装置。 4、可提供MOP(最大操作压力)限制功能保护压缩机电机,防止由于过高蒸发压力导致其损坏。 5、专利的双接触感温包、安装迅速便利、管路与感温包之间良好的传热效果。 Its Main Features 2.Interchangeable head piece components: easier to inventory, to facilitate matching capacity and better maintenance service.
3. When used for R22, nominal refrigerating capacity from 0.5 to 1890 kw (0.15 to 540 TR). 4.It Can provide the MOP (the maximum operating pressure) protect the compressor motor limit function, prevent its damage due to high evaporation pressure. 5. Patent double contact Thermal bulb, installation convenience, rapid installation and good effect of heat transfer between thermal bulb and tubes. |
5、丹佛斯电磁阀 Danfoss solenoid valve | 其主要特点: 1、蒸发温度范围大:-60℃到+50℃可适用于冻结、冷藏和空气调节装置。 2、可互换的流口组件: 更易于库存、便于容量匹配 、更好的维修 服务。 3、用于R22时,名义制冷量从0.5到1890KW(0.15到540TR)。 4、可提供MOP(最大操作压力)限制功能保护压缩机电机,防止由于过高蒸发压力导致其损坏。 5、专利的双接触感温包、安装迅速便利、管路与感温包之间良好的传热效果。 2.Interchangeable head piece components: easier to inventory, to facilitate matching capacity and better maintenance service. 3. When used for R22, nominal refrigerating capacity from 0.5 to 1890 kw (0.15 to 540 TR) 4.It Can provide the MOP (the maximum operating pressure) protect the compressor motor limit function, prevent its damage due to high evaporation pressure. 5.Patent double contact Thermal bulb, installation convenience, rapid installation and good effect of heat transfer between thermal bulb and tubes.
|
方舱真空冷冻干燥机是一种国际流行的结构形式,方舱结构原位冻干,该系列真 空冷冻干燥机与大的生产型真空冷冻干燥机性能完全相同。它改变了过去干燥过程的 繁琐操作,防止了物料的污染,实现了干燥升华的自动化。适用于中试或小批量生产。 主要特点: ● 预冻干燥在原位进行,减少干燥过程的繁锁操作,实现了自动化; ● 搁板温度误差≤1℃,干燥效果均匀; ● 隔板温度可调、可控、可摸索、中试和生产工艺; ● 由于干燥室与冷阱为分体结构,捕水能力强,干燥时间短; ● 触摸屏操作,PID控制,显示干燥曲线,可配有记录仪; ● 方形托盘不易变形,易于操作,便于清洗; ● 可配置充气阀,可充干燥惰性气体; ●干燥室采用高透光无色透明有机玻璃门,在操作过程中能清晰观察物料的变化过程。 ● 可选配自动压塞装置,可选配共晶点测试装置。 压盖型技术参数: 干燥面积:1.0㎡ 搁板层数:4+1 搁板温度范围:-50℃~70℃ 搁板温差:±1℃(平衡时) 搁板间距:100mm 搁板尺寸:600*480*15 Ф22西林瓶:2016支 Ф16西林瓶:3960支 Ф12西林瓶:7200支 冷阱最低温度:≤-70℃(空载) 捕水能力:15kg/24h 盘装液体:15L 电除霜:有 极限真空度:≤10Pa 压盖方式:液压 冷却方式:风冷,通风良好,室温≤25℃ 外形尺寸:1300*1200*2200(mm)
我们的客户:
中科院、医科院、农科院、核工业研究所、卫星工业研究所等科学研究单位,清华大学、复旦大学、南京大学、浙江大学、悉尼大学、新南威尔士大学、上海交通大学、华南师范大学、华东师范大学、华东理工大学、扬州大学、同济大学、华东理工大学、华中农业大学、华中科技大学、合肥工业大学、哈尔滨工业大学、上海中医药大学、上海应用技术学院、上海第二工业大学、上海医疗器械高等专科学校、上海医药高等专科学校等。
质量保证承诺:
保证其售出的产品为全新产品,所有产品技术标准符合采购单位认可的标准,质量保证期为验收合格后1年,保质期内免费保修,终身维修。
售后服务承诺:
1. 产品验收合格后经买方确认后自动进入壹年保修期。保修期内所有产品由上海亿倍实业有限公司负责该产品的维修及损失的配件更换(人为除外)。销售工程师会随访或咨询用户,询问设备运转情况,保证其运转工作正常。
2. 壹年保修期后,由亿倍有限公司提供产品的维修保养服务。
3. 上海亿倍实业有限公司保证在接到报修电话后24小时(节假日除外)内给出解决方案。
相关产品
关注
拨打电话
留言咨询