型号: | GZL-2型 |
产地: | 上海 |
品牌: | 亿倍 |
评分: |
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GZL-2型
食品生产型冷冻干燥机,大型食品冻干机,真
空冷冻干燥机
Model GZL-2
vacuum freeze dryer
上海亿倍实业有限公司
一、主要特点:(Main characteristics :)
● 预冻干燥在原位进行,减少干燥过程的繁锁操作,实现了自动化;
●The process of pre-freezing and drying finishes in situ, so it changes the complicated operation and automates the dry process.
● 搁板温度误差≤1℃,干燥效果均匀;
●The temperature error is less than or equal 1℃.The drying effect is uniform.
● 隔板温度可调、可控、可摸索、中试和生产工艺;
●The partition board temperature is adjustable and controlled.
● 触摸屏操作,PID控制,显示干燥曲线;
●Touching-screen operation, PID control, Display drying curve, the record device is optional.
● 方形托盘不易变形,易于操作,便于清洗;
●The sample tray is square so it’s easy to clean and operate.
● 配置充气阀,可充干燥惰性气体;
●Valve with nitrogen is optional.
● 干燥室采用高透光无色透明有机玻璃门,在操作过程中能清晰观察物料的变化过程。
●The drying chamber adopts transparent organic glass door the changing process of material is clear.
二、主要技术参数(Main Technical Parameter)
项目 Item | GZL-2 | |
干燥室 Drying chamber | 干燥面积Freeze-drying area | 2.25㎡ |
隔板层数Layers of partition board | 5+1 | |
隔板温度范围 Temperature scope of partition board | -45℃-+70℃(空载no-load) | |
隔板温差 partition board temperature error | ±1℃(平衡时 in balance) | |
隔板间距partition board space | 65mm | |
隔板尺寸Size of partition board | 500mm*900mm*15mm | |
捕水冷阱 Cold trap | 冷阱最低温度Cold trap temperature | ≤-70℃ |
捕水能力Water-capture capability | 40Kg | |
盘装液体material | 20L(按照厚度10mm计算)(thickness 10 mm) | |
电除霜Electric defrost | 有(yes) | |
基本参数 Basic parameters | 极限真空度Vacuum degree | ≤10Pa |
冷却方式Style of cooling | 风冷:通风良好 室温≤25℃air cooling, draughty ambient temperature≤25℃ |
三、技 术 配 置 一 览 表technical configuration
结构标准 structure stabdard | 技术参数 technical parameter | 备注 note | |||
基础设施 basic configuration | |||||
搁板有效面积 Shelf effective area | 2.25㎡ | ||||
最大捕水量 Max. Water capture | 40Kg/批 40Kg/batch | ||||
电源 power | 3相380V/50Hz 3 phase | ||||
外形尺寸 outside size | 约1200*2300*1700 | 外形供参考以实物为准 | |||
最大盘装液体 Max. Bulk capacit | 20L | ||||
装机功率 installed power
| 15Kw(该功率为最大运行功率,实际工作功率远小于15KW) 15KWthis is the maximum running power,actual working power much lower than 15KW | 380V/50Hz | |||
整机结构 Whole structure | 一体式 integrated | ||||
箱体外包Out shell | 喷塑 pvc coated | ||||
重量 weight | 约about 1800Kg | ||||
仓体(干燥室)Drying chamber | |||||
仓体材料Frame Material | SUS304/厚5mm thickness 5mm | ||||
门锁方式Door lock style | 手柄门锁 Handle lock | ||||
开启角度Open angle | >110度 110degree | ||||
仓门材料Door material | ACRYLIC | ||||
仓体粗糙度 Frame roughness | Ra<0.5um | ||||
保温材料 Thermal insulation material
material material | 聚氨酯发泡+保温材料 PU FOAM and Thermal insulation material | ||||
板层shelf | |||||
板层材质 Shelf material | SUS304 | ||||
板层数目(块) Shelf layers number | 5+1 | 最上面一层为温度补偿板 | |||
板层粗糙度 Shelf layer roughness | Ra<0.4um | ||||
不锈钢托盘 Stainless steel tray | 495mm*445mm*25mm/10件 | ||||
板层间距Shelf spacing | 65mm | ||||
板层尺寸(长*宽*高) Shelf size(L*W*H) | 500mm*900mm | ||||
板层最低温度 Min. shelf temp. | -45℃ | ||||
板层最高温度 Max. shelf temp | +70℃ | ||||
板层温度均匀性 Shelf temperature uniformity | ±1℃(平衡后) | ||||
加热功率Heating power | 1.6Kw/220V/50Hz | ||||
板层降温速率 Shelf cooling rate
| +20℃---40℃ <60min(空载) | ||||
板层升温速率 Shelf heating rate | -40℃---+20℃<60min(空载) | ||||
板层平整度 Layer plate flatness | ±0.5mm/m | ||||
防护栏 Protective rail | 板层的侧面、背面装有防护栏,以防止托盘超出板层之外 Rails installed beside and back of shelf, to avoid material tray out of shelf
| ||||
捕水仓(冷阱)condenser | |||||
捕水仓材料 Condenser material | SUS304 | ||||
捕水仓形状 Condenser shape | 矩形,在干燥室下面 | ||||
盘管材料 Condenser Coiling material | SUS304 | ||||
盘管形式 coiling style | 蛇形盘管(内盘管)Serpentine coil (outside tube) | ||||
除霜方式 defrosting | 水化霜 | 1小时内除霜,除霜时间短。 | |||
温度传感器 temperature sensor | Pt100 | ||||
最大捕水量 Max. Water capacity | 40KG/批 batch | ||||
冷阱最低温度 Min. Temp. Of condenser | -70℃(空载 no- load) | ||||
制冷机组 | |||||
压缩机型号及数量 Compressor model and number | 法国泰康(原装进口) France tecumseh
| 2台 2 sets | |||
机组功率 power of the assembling uni | 8Kw(两台)2 sets | ||||
制冷剂 Refrigerant | 混合环保制冷剂 Mixed environment friendly refrigerant | 适量 Appropriate amount | |||
散热器 Heat sink | 北京精诚远志制冷设备有限公司 Beijing sincere polygala refrigeration equipment co., LTD | 2台 2 sets | |||
干燥过滤器 Dry filter | 丹佛斯 DML083S Danfoss DML083S | 2个 2 pcs | |||
油分离器 oil separator | S-5201S | 1个 1 unit | |||
板式换热器 plate heat exchanger | 北京亚星50D Beijing yaxing 50D | 1个 1 unit | |||
压力控制器 pressure controller | 丹佛斯KP5 Danfoss KP5 | 1个 1 unit | |||
电磁阀magnetic valve | 丹佛斯 EVR3 Danfoss EVR3 | 2个 2 unit | |||
高压表 high pressure gauge
| 瑞士 BAR35++ Switzerland BAR35++ | 2台 2 sets | |||
膨胀阀expansion valve | 丹佛斯Danfoss | 2个 2 units | |||
换热器heat exchanger | 北京亚星40片 Beijing yaxing 40 pcs | 1个 1 unit | |||
紫铜管 copper tube | Φ8、¢10 | 适量 Appropriate amount | |||
真空系统vacuum plant
| |||||
真空泵型号 vacuum pump model
| 谭氏真空泵 | 1台 1 set | |||
真空传感器 Vacuum sensor | 成都睿宝 Ruibao China | ||||
极限真空度 Final vacuum degree | <10Pa | 空载 No-load | |||
循环系统 | |||||
管道材料 tube material | SUS304不锈钢管 SUS304 stainless steel | ||||
循环泵 circulating pump | 丹麦格兰富 circulating pump | 1台 1 set | |||
机组功率 power of the assembling unit
| 200w | ||||
循环流体采用Circulating fluid | 硅油 Silicon | ||||
加热速率 Heating rate | >1℃/min | ||||
加热方式 Heating style | 电加热管0.8kw/根*2 Electric heating tube 0.8KW/piece x 2 pieces
| 2 | |||
控制方式 Control method | PID | ||||
管道材料 tube material | SUS304不锈钢管 SUS304 stainless steel | ||||
控制系统 | |||||
PLC+彩色触摸屏控制,可以设置32组冻干工艺,每组包括36段。用户可以根据需要设定2-36段冻干工艺。可显示样品温度曲线、隔板温度曲线、冷阱温度曲线及真空度曲线。可以实现U盘导出冻干工艺数据。在计算机上查看冻干数据。 color touch screen and PLC as the control core ; it can store 32 groups of freeze dry process data, each group can be set up to 36 segment display; Customer can set from 2 segments to 36 segments .It can display sample temperature curves, shelf temperature curves, condenser temperature curves, and vacuum degree curves. It can realize lyophilization data output by USB disk in EXL format. Freeze drying data can be reviewed on computer. | |||||
液晶显示屏 LCD Touch screen | 昆仑通态 Kunlun Tongtai TPC7062KX | 1台 1 set | |||
PLC | 台湾永宏 Yong Hong Taiwan | 1台 1 set | |||
开关电源 Power switch | HF100W-T-A | 1 unit | |||
63A空开 air switch | GHNTDZ47LE-63 | 1 | |||
真空泵电源插座 power socket | AC30-16A | 1 unit | |||
固态继电器 Solid State Relay | MGR-1D4825 | 2 units | |||
交流接触器 Alternating current contactor
| 斯耐德 Sinaide LC1-D1810 M5N | 4 units | |||
12P端子 terminal | TB-2512L | 1 | |||
温度传感器 temperature sensor | PT100 | 6 units |
方仓真空冷冻干燥机是一种国际流行的结构形式,方仓结构原位冻干,该系列真 空冷冻干燥机与大的生产型真空冷冻干燥机性能完全相同。它改变了过去干燥过程的 繁琐操作,防止了物料的污染,实现了干燥升华的自动化。适用于中试或小批量生产。 主要特点: ● 预冻干燥在原位进行,减少干燥过程的繁锁操作,实现了自动化; ● 搁板温度误差≤1℃,干燥效果均匀; ● 隔板温度可调、可控、可摸索、中试和生产工艺; ● 由于干燥室与冷阱为分体结构,捕水能力强,干燥时间短; ● 触摸屏操作,PID控制,显示干燥曲线,可配有记录仪; ● 方形托盘不易变形,易于操作,便于清洗; ● 可配置充气阀,可充干燥惰性气体; ●干燥室采用高透光无色透明有机玻璃门,在操作过程中能清晰观察物料的变化过程。 ● 可选配自动压塞装置,可选配共晶点测试装置。 压盖型技术参数: 干燥面积:1.0㎡ 搁板层数:4+1 搁板温度范围:-50℃~70℃ 搁板温差:±1℃(平衡时) 搁板间距:100mm 搁板尺寸:600*480*15 Ф22西林瓶:2016支 Ф16西林瓶:3960支 Ф12西林瓶:7200支 冷阱最低温度:≤-70℃(空载) 捕水能力:15kg/24h 盘装液体:15L 电除霜:有 极限真空度:≤10Pa 压盖方式:液压 冷却方式:风冷,通风良好,室温≤25℃ 外形尺寸:1300*1200*2200(mm)
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