高温接触疲劳试验机

仪器简介：

本試験機は、転がり軸受用材料の耐久試験機で磨き仕上げされた円盤試験片と
この上に乗せた３個の鋼球を回転させ、高温乾式、高温湿式状態にて円盤試験片
に点接触繰返し疲労を与えるものです。
負荷は、１ｋＮ ～ １０ｋＮ の間を ０.５ｋＮ 毎に変更することができます。
また、振動監視装置により試験片にフレーキングが生じた場合は、直ちに機械
の運転を停止させます。試験機の積算回転数は、積算計に計数表示されます。

THE TRF-5 HAS BEEN DEVELOPED TO CONDUCT ROLLING TYPE ABRASION RESISTING LIFE TEST FOR INDUSTRIAL MATERIALS USED IN MANUFACTURING COMPANIES OF BEARING, PUMP, GEAR, CONE, SPECIAL STEEL, ALLOY, CERAMICS, LUBRICATION OIL, GREASE, POWDER METALLIC MATERIALS, ETC.
THREE PIECES OF STEEL BALL ARE LOADED AND ROLLED ON A DISC TYPE TEST SPECIMEN.
THEREFORE, ROLLING FATIGUE BY A POINT CONTACT IS APPLIED TO THE SPECIMEN.
SINCE ADOPTING LIFE OBSERVATION UNIT USING ACCELERATION DETECTOR ATTACHED ON LOADING LEVER, TRF-5 OPERATION IS STOPPED AUTOMATICALLY AND NO. OF ROTATION IS INDICATED ON DIGITAL DISPLAY.
IN ADDITION, AS AN OPTION, HIGH TEMPERATURE ( RT – 200℃) UNIT IS AVAILABLE.

技术参数：

４．MAIN SPECIFICATIONS
（１）LORDING SYSTEM DEAD WEIGHTS
（２）LOADING RANGE １～１０kN（LEVER RATIO １：３０）
（３）LOAD PRECISION WITHIN ±１％ OF INDICATED VALUE
（１～１０kN: ０.５kN）
（４）SPEED 0～１５００rpm±３%（50Hz）
ADJUSTABLE RANGE
（５）OIL CAPACITY IN TEST HOLDER APPROX. ２００ml
（６）COAXIALLY AND LEVEL SURFACE OF ROTATION SHAFT
０．００５mm UNDER
（７）DIMENSIONS OF STEEL BALL φ３／８ INCH
（８）TEST SPECIMEN φ６０×ｔ１５ｍｍ
（９）BALL HOLDER ３ HOLES
（10）DEAD WEIGHT（1 SET OF MAIN BODY） ０.５kN（３ PCS）
１.５kN（１ PC）
３.０kN（２ PCS）
WEIGHT HOLDER－ １kN
（11）MOTOR CAPACITY ３P×AC２００V×０.４kW
（12）STEEL BASE SEPARATE TYPE
（13）DIMENSIONS APPROX.W3600×D 830×H 1300 mm
（14）NET WEIGHT APPROX.1200kg（WITH OUT DEAD WEIGHT）
（15）CONTROL CONSOLE
① COUNTER ６ DIGITS ×１００
② PUSH BUTTON ON（GREEN）／OFF（RED）
③ START BUTTON INDICATION RUMP ON
④ CONTROL CONSOLE STEEL CONSOLE
（16）HIGH TEMPERATURE UNIT
① MAX. TEST TEMPERATURE MAX. ２００℃
② TEMPERATURE CONTROLLER ＰＩＤ CONTROL
③ TEMPERATURE DISPLAY DIGITAL 3 FIGS.
④ TEMP. STABILITY ±２℃
⑤ TEMPERATURE R.T. ～２００℃: ６０min
⑥ HEATER ４８０W（２４０W×２PCS）

⑦ OVERHEAT INDEPENDENT OF SENSOR
OVERHEAT AND CONTROL
⑧　SAFETY DEVISE OF HEATER STOP
・LIFE OBSERVATION UNIT STOP
・OVERHEAT
・COOLING WATER STOP
・COUNTER UP
・EMERGENCY STOP

（17）LIFE OBSERVATION UNIT
① LIFE OBSERVATION SYSTEM ACCELERATION MONITOR
③ LIFE OBSERVATION MEASURING RANGE 0.03Ｇ ～3G
④ FREQUENCY CHARACTERISTICS 5Ｈｚ～１０ｋＨｚ
② DISPLAY DIGITAL DISPLAY
⑤ ALARM SETTING ADJUSTABLE BY ACCELERATION MONITOR
⑥ ALARM OUT PUT 0　～ 99.9SEC 0.1SEC/STEP
ADJUSTABLE

５．STANDARD ACCESSORIES
（１）STANDARD ACCESSORIES
① SPECIMEN HOLDER（HIGH TEMP. TYPE） 5 SET（１SET×5 PCS）
② RING FOR PUTTING BEARING 5 PCS（１SET×5 PCS）
③ BEARING SET JIG 1 SET
④ JIG FOR PUTTING BEARING 1 SET
（２）STANDARD TOOL 1 SET
（３）INSPECTION CERTIFICATE 3 SET
（４）OPERATION MANUAL 3 BOOKS
（５）BALL HOLDER (HOLES) 15 pcs
（６）STEEL BALL 100 pcs


６．PAINTING OF MAIN BODY
MUNCELL ７.５ＢＧ６／１.５（MAKER STANDARD COLOR）
７．POWER SUPPLY
３P×ＡV３８０×５０Ｈｚ×３０Ａ Power stability: within plus minus 10%
EARTH ：CLASS Ｄ AND OVER
８．COOLING WATER
１０Ｌ／ｍｉｎ×０．２ＭＰａ×３０℃ UNDER
ＩＮ（SUPPLY）、ＯＵＴ（DRAIN） : Ｒｃ１／２
９．USAGE ENVIRONMENT
① TEMPERATURE １０～３５℃
② HUMIDITY ２０～８０％（WITHOUT DEWS）
③ POWER STABILITY WITHIN ±１０％
１０．RELEVANT DOCUMENTS
(1) Documentation to be supplied on shipment
・System mechanical layout
・Schematics of wiring, if any
・Operation and periodical maintenance instruction manual
・Parts list of commercial item that is specified model/part number and indicated information which allows to contact distributors
(2) Documentation to be supplied on proper time beforehand of shipment
・Final Foundation drawing such as layout etc.
・Provision of required primary utilities such as piping, power supply etc.
・Installation schedules at customer’s site
・Required personnel who shall be arranged by customer

１１．PROGRAM UP TO ACCEPTANCE
Following program is included in the supplier’s quotation
(1) Pre-shipment inspection
Supplier shall conduct trial test with 30 samples and report in order to confirm the performance.
Shipping inspection and trial run for 7 days in the presence of two(2) delegates of customer.In advance of this inspection, customer shall provide suitable pieces of specimen to supplier for preparation.
(2) Shipment
Shipment shall be conducted in adequately insulated against resonable amount of sea breeze and salt water.
In order to be free from custom tax, supplier shall assist the user/consignee by providing required documents such as drawing catalogue, parts list etc in advance of shipment.
(3) Installation, instruction and FAT
Leveling, Anchoring and grouting shall be supervised by supplier prior to the installation.
Installation, trial run and instruction by agreed Man-Days from supplier including round trip as following program
The Method of acceptance test shall be in accordance with discussion under prescribed standards
Note :
In the event of damages of apparatus due to supplier’s fault during installation, supplier shall restore these damages at his expense.
Installation personnel shall submit daily work report during installation.

１２．WARRANTY
Supplier shall warrant the performance and original specification of apparatus for one year (12months) after the day of Final Acceptance Test or 18 months after the date of Bill of Lading, whichever comes earlier. Supplier shall compensate and which deem to be borm due to supplier’s fault


REMARKS
This specification is subject to change by subsequent consent by the customer, however, in that case, the minutes of meeting thereof shall have the priority to be observed and nothing can be bind the parties other than the minutes

主要特点：

从室温到高温200度的3球型接触疲劳试验机

可以记录9位试验次数。

首台落户北京钢铁研究总院。

THE TRF-5 HAS BEEN DEVELOPED TO CONDUCT ROLLING TYPE ABRASION RESISTING LIFE TEST FOR INDUSTRIAL MATERIALS USED IN MANUFACTURING COMPANIES OF BEARING, PUMP, GEAR, CONE, SPECIAL STEEL, ALLOY, CERAMICS, LUBRICATION OIL, GREASE, POWDER METALLIC MATERIALS, ETC.
THREE PIECES OF STEEL BALL ARE LOADED AND ROLLED ON A DISC TYPE TEST SPECIMEN.
THEREFORE, ROLLING FATIGUE BY A POINT CONTACT IS APPLIED TO THE SPECIMEN.
SINCE ADOPTING LIFE OBSERVATION UNIT USING ACCELERATION DETECTOR ATTACHED ON LOADING LEVER, TRF-5 OPERATION IS STOPPED AUTOMATICALLY AND NO. OF ROTATION IS INDICATED ON DIGITAL DISPLAY.
IN ADDITION, AS AN OPTION, HIGH TEMPERATURE ( RT – 200℃) UNIT IS AVAILABLE.