中草药真空冷冻干燥机,中草药专业冻干机
真空冷冻干燥机适用于高档原料药,中药饮片,生物,野生蔬菜,脱水蔬菜、食品、水果、化工、药物中间体等物料的干燥。
一. 主要技术参数 Main technical parameter
项目 Item | GZL-10 | |
干燥室 Drying chamber | 干燥面积 Freeze-drying area | 10.5㎡ |
隔板层数 Layers of shelf | 7+1 | |
隔板温度范围 Temperature scope of shelf | -50℃-+80℃ | |
隔板温差 shelf temperature error | ±1℃(平衡时) In balance | |
隔板间距 shelf spacing | 80mm | |
隔板尺寸 Size of shelf | 995mm*1520mm*20mm | |
捕水冷阱 condenser | 冷阱最低温度 Min. Temperature of condenser | ≤-70℃ |
捕水能力Water-capture capability | 210Kg | |
盘装液体liquid material | 100L(按照厚度10mm计算) 150L(按照厚度15mm计算) | |
除霜defrosting | 浸泡soaking | |
基本参数 Basic parameters | 极限真空度final Vacuum degree | ≤5Pa(空载) (No-load) |
冷却方式Style of cooling | 水冷 water cooling |
二、技 术 配 置 一 览 表 technical parameters table
结构标准 Structure and Standard | 技术参数 Technical parameter | 备注 Note | ||||||
基础设施 Basic configuration | ||||||||
搁板有效面积 Shelf Area | 10.5㎡ | |||||||
最大捕水量 Max.Water-capture capability | 200Kg/批, 200kg/batch | |||||||
电源 Power supply | 3相380V/50Hz, 3 phases,380V/50Hz | |||||||
装机功率 Power | 45Kw(实际运行功率远小于45KW) (The actual working power is much less than 45KW ) | 380V/50Hz | ||||||
整机尺寸(长*宽*高) Dimension (length*width*height) | 约5900*1600*3000 About 5900*1600*3000 | 外形供参考 For reference | ||||||
冷却水 Cooling water | 约25m3/h(≤25℃) About 40m3/h(≤25℃) | |||||||
整机结构 Machine structure | 一体式(制冷机组与箱体组合安装) Integrated style (refrigeration units and chamber combining installation ) | |||||||
重量Weight | 约7000Kg , About 10000Kg | |||||||
仓体(干燥室) Drying Chamber | ||||||||
仓体材料 Chamber material | 进口AISI 304不锈钢 AISI 304 stainless steel | |||||||
门锁方式 Door lock style | 手动旋转门锁 Handle lock | |||||||
开启角度 Opening angle | >110度, >110° | |||||||
开门方向 Opening direction | 依据客户实际需要设计 This item may be designed according to user's needs. | |||||||
仓门材料 Door material | 不锈钢门 stainless steel door | |||||||
仓体及门的粗糙度 Roughness of chamber and door | Ra≤0.4um
| |||||||
制品温度探头 Temperature sensor | Pt-100热电阻(每层隔板设置1个,并有温度显示。) Pt-100 thermal resistance (one unit per shelf, with temperature display) | |||||||
保温材质 Heat insulation material | 聚氨酯整体发泡(符合环保要求) polyurethane integral foam Environment friendly | |||||||
箱体形状 Shape of chamber | 长方形(大圆弧设计,符合GMP标准)Rectangle(GMP standard)
| |||||||
密封 Sealing | 箱门口使用特殊截面硅橡胶紧密贴合,确保真空密封。 Special section silicon rubber used to seal tight at door , to insure vacuum | |||||||
板层 Shelves | ||||||||
板层材质 Shelf material | AISI 304不锈钢 AISI 304 stainless steel | |||||||
表面粗糙度 Roughness of shelf | Ra≤0.4um | |||||||
板层数目(块) Amount of shelves | 7+1(最上面一层为温度补偿板) Top shelf as temperature compensating plate | |||||||
不锈钢托盘 Stainless steel tray | AISI 304不锈钢, AISI 304 stainless steel | |||||||
物料盘数量 Item number plates
| 42个 | |||||||
板层间距 Shelf space | 80mm | |||||||
板层尺寸(长*宽*高) Shelf dimension (length*width*height) | 995 mm × 深1520 mm ×高20 mm width 910mm×depth 1210mm×20mm | |||||||
板层冷煤降温速率 Temperature decreasing rate | +20℃~-40℃≤60分钟(空载) +20℃~-40℃≤60分钟(empty) | |||||||
板层冷媒升温速率 Temperature elevating rate | -40℃~+20℃≤60分钟(空载) -40℃~+20℃≤60分钟(empty) | |||||||
板层最低温度 The lowest temperature | -50℃ | |||||||
板层最高温度 The highest temperature | +80℃ | |||||||
加热功率 Heating power | 15Kw/380V/50Hz | |||||||
防护栏 Guarding rail | 板层与流体分流器直接(焊接)固定,确保板层在长期运动中不漏油且容易清洗,板层的左、右、后三面均设防护条,以防止盘子/瓶子超出板面。 Shelf and fluid splitter directly fixed by welding, to make sure that shelves do not leak oil and easy to clean during long operation.Guard bard are set at left, right, back side of shelf to prevent tray out. | |||||||
技术优势 Technical advantages 1、不锈钢板材均采用进口板材,保证箱体表面光洁度,从而保证无菌要求; Stainless steel plates are all importation,to ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、板层具有很高强度,耐压试验可到0.3Mpa,能够耐受长期使用; Shelves has high intensity and it reaches to 0.3Mpa in the pressure test which can be able to bear the long term usage. 3、板层通过机械加工,可保证高要求平整度; Shelves are processed by machining which can ensure the flatness demanding level. 4、板层控温精度±0.5℃(PID调节、平衡后); Temperature control accuracy ±0.5℃ (adjusted by PID, in balance) 5、特殊O型门密封条,可防止积水,更加符合无菌要求; Special O-shaped sealing strips for doors can prevent ponding which better meets the asepsis requirement. 6、箱体、板层均采用氦质谱仪进行泄漏检验; Chamber, shelves are all carried out the leak test by helium mass spectrometer. | ||||||||
捕水仓 Condenser | ||||||||
捕水仓材料 Condenser material | AISI 304 不锈钢 AISI 304 stainless steel | |||||||
捕水仓形状以及尺寸 Shape | 卧式圆形 horizontal and cylindrical | |||||||
盘管材料 Coiling Pipe material | AISI 304 不锈钢 AISI 304 stainless steel | |||||||
Roughness of surface | Ra ≤ 0.5 μm | |||||||
盘管形式 Pipe style | 蛇形盘管 Serpentine shape pipe | |||||||
盘管捕水面积 Water-capture area | ≥10㎡ | |||||||
观察窗 Observation window | 1个,安装于测面 1 unit, at side | |||||||
Temperature decreasing parameters | +20℃~-40℃≤30min(空载) +20℃~-40℃≤30min(empty) | |||||||
Temperature sensor | PT-100铂电阻 PT-100 resistance | |||||||
保温材料 thermal insulation material | 聚氨脂整体发泡(符合环保要求) Polyurethane integral foam Environment friendly | 保温效果好 Good heat keeping effect | ||||||
防冻玻璃 Antifreeze glass | 上海光芒玻璃总汇 shanghai | |||||||
冷凝器最低温度 The lowest temperature | -65℃(空载) -65℃(empty) | |||||||
化霜方式Defrost style | 水淹没Water submerge | |||||||
最大捕水量 Water-capture capability | 200Kg/批, 200kg/batch | |||||||
技术优势 Technical advantages 1、不锈钢板材均采用进口板材,保证箱体表面光洁度,从而保证无菌要求; Stainless steel plates are all importation. To ensure the finish of chamber surfaces, and then ensure the asepsis requirement. 2、冷凝器、盘管采用氦质谱仪进行泄漏检验; Condenser and coiled pipe are all carried out the leak test by helium mass spectrometer. | ||||||||
制冷机组 Refrigeration system | ||||||||
压缩机型号及数量 Compressor model | (德国BITZER比泽尔,北京组装) 2台, (German BITZER,Assembly in Beijing), 2 set | |||||||
压缩机额定功率 Power | 12 KW (实际运行功率) Actual running power | 380V /50HZ 运行电流:24A Running current ,24A
| ||||||
制冷剂 Refrigerant | R507 国际公认的低温、高能、高效、绿色环保的制冷工质 R507 Internationally recognized low-temperature, high-energy, high efficiency, environment friendly refrigerant | |||||||
冷热交换器 Cold -heat exchanger | 瑞典ALFA-LAVAL (独资企业,江阴) Sweden ALFA-LAVAL | 瑞典技术,换热效率高Swedish technology | ||||||
板层制冷 Shelf cooling | 1台(间接制冷)1 unit, (Indirect cooling) | |||||||
冷阱制冷 Cold trap cooling | 1台(直接制冷)1 unit, (Direct cooling) | |||||||
油分离器 Oil separator | ALCO(美国) ALCO(American) | 知名品牌 Well-known brand | ||||||
油压差控制器 Oil differential controller | DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
油平面视镜 Oil level mirror | DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
顶盖阀 top cover valve
| DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
防止吸入压力过高的自动保护装置 Automatic protection device to prevent over high suction pressure | DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
制冷剂高压恒压控制装置 Refrigerant control devices of Constant pressure | DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
停机后的制冷剂自动收液装置
Refrigerant Automatic collecting device after machine halt | DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
气液分离器 Gas-liquid separator | AIRMENDER(Taiwan)
| 知名品牌 Well-known brand | ||||||
除酸过滤干燥器 Disacidify Filter dryer | 壳体及除酸过滤器芯ALCO(美国) Filter chip ALCO(American) | 知名品牌 Well-known brand | ||||||
制冷剂膨胀阀 Expansion valve | DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
压力表 Pressure meter | REFCO(瑞士)油浸式压力表 Swiss, Oil filled type | 知名品牌 Well-known brand | ||||||
安全阀 Safe valve | Caster (意大利 Italy) | 知名品牌 Well-known brand | ||||||
Magnetic valve | DANFOSS(丹麦 Danmark) | 知名品牌 Well-known brand | ||||||
Low-pressure vibration absorber | ZHFO(韩国 South Korea) | 知名品牌 Well-known brand | ||||||
高压避震管 High-pressure vibration absorber | 天津中信 Tianjin | |||||||
水冷冷凝器 Condenser | 金典(南京) JinDian(Nanjing) | 国内知名品牌 Well-known brand | ||||||
技术优势 Technical advantages 1、压缩机采用“比泽尔”机组,性能更加稳定、可靠; Adopting the BITZER compressor makes the performance more stable and reliable. 2、采用符合蒙特利尔公约的环保型制冷剂; Adopt the environmental protection type refrigerant, which accords with the Montreal Convention 3、制冷系统具有各项保护功能,连锁保护; The refrigeration system has kinds of protection functions and interlock protection. 4、冻干后期低负荷条件下的压力自动调整功能; The automatic adjustment function of pressure under the condition of low load in the late of freeze drying period. 5、制冷系统油压压力多重保护功能; The multiple-protection function of oil pressure in the refrigeration system. 6、压缩机电机多重保护功能; The multiple-protection function of compressor motor | ||||||||
真空系统Vacuum System | ||||||||
真空泵 Vacuum pump | 德国莱宝真空泵(天津组装) Leybold vacuum pump (assembly in Tianjin ) | 知名品牌 Well-known brand | ||||||
罗茨泵 Roots pump | 成都南光 Nanguang | |||||||
真空泵额定功率 Power rating | 3 KW | |||||||
真空探头 Vacuum gauge | 成都睿宝真空 | 国内知名品牌 Well-known brand | ||||||
Final Vacuum degree | ≤ 5.0 Pa(空载) no-load | |||||||
抽气速率 Exhaust rate | 大气压→10 Pa ≤ 30分钟(干燥条件下) Atmospheric pressure→10 Pa ≤30 minutes(in dry conditions) | |||||||
循环系统 Circulatory System | ||||||||
管道材料 Pipeline material | AISI 304不锈钢 AISI 304 stainless steel | |||||||
循环泵 Circulatory pump | 丹麦GRUNDFOS 原装进口湿转子屏蔽泵 UPS50-120 Denmark GRUNDFOS imported UPS50-120 | 1台, i unit | ||||||
循环泵额定功率 Power | 0.6KW | |||||||
循环流体采用 Circulating fluid | 低粘度硅油 ( 25℃, 10cSt ) Low viscosity silicone oil(25℃, 10cSt ) | |||||||
热交换器 Heat exchanger | 瑞典ALFA-LAVAL (独资企业,江阴 Sweden ALFA-LAVAL(Owned enterprises) | 1台, 1 set | ||||||
加热速率 Heating rate | >1℃/min | |||||||
Temperature sensor | PT-100铂电阻 PT-100 resistance | 进口芯片 Imported chips | ||||||
加热方式 Heating style | 电加热管6kw Electric heating tube 3kw | |||||||
控制方式 Control style | PID | |||||||
板层最高工作温度 The highest temperature | ≥ +50℃ (空载,硅油入口) ≥ +50℃(empty, silicon oil entrance) | |||||||
流体温度控制器 Fluid Temperature controller | 丹佛斯 Danfoss | |||||||
控制系统 Control system | ||||||||
控制形式 Control style | 自动控制系统Automatic control system | |||||||
系统组成 System components
| 双彩色触摸屏+PLC为控制核心控制系统稳定可靠,操作灵便;可以存储32组冻干工艺数据,每组最多可以设置36段;具有显示冻干曲线及自动记录数据功能。可以实现U盘导出冻干数据。 double color touch screen,and PLC as control core ,system is stable and easy to operate; 32 groups of freeze drying date can be stored , every group can be set up 36 segments; with display freeze drying curves function and record data automatically; freeze drying data can be output by USB flash disk
| |||||||
台湾永宏 FATEK Taiwan | 知名品牌 Well-known brand | |||||||
触摸屏 Touch screen | 昆仑通态 MCGS | 知名品牌 Well-known brand | ||||||
马达及线路保护 Motor and circuit protection | 有过载、过热、缺相保护等功能 Protection functions for overload, overheat less phase,etc. | |||||||
设计和装配标准 Standard of design and Assembly | 符合国家有关标准。公共信号线、输入、输出信号线等导线颜色统一分组、区别明显;强电、弱电部分在导线颜色上有明显区分,有接线号。 Confirm to state standards.The color of Common signal line, input and output signal line is apparent. Strong current and light current wires have different color with connection number. | |||||||
电源开关 Power switch | 中国正泰 CHNT | |||||||
中间继电器 intermediate Relay | 中国正泰 CHNT | |||||||
交流接触器 AC contactor | 中国正泰 CHNT | |||||||
样品温度探头 Temperature sensor | PT-100铂电阻 PT-100 resistance | 进口芯片 Imported chips | ||||||
技术优势 Technical advantages 1、友善的人机界面具有各种部件、阀门工作状态及温度、真空度参数显示; There are working state of all kinds of parts and valves , parameter display of temperature and vacuum degree on the friendly human machine interface. 2、“配方管理”可设置32条冻干工艺曲线; It can set 32 technologies curves for freeze drying in the “recipe management” 3、“冷冻干燥”自动过程有阶段显示功能,并可任意跳段; There is a displaying function by stages in the automatic process of freeze drying , and it can skip randomly. 4、“冷冻干燥”过程中可对配方进行随时调整; The recipe can be adjusted momentarily in the freeze drying process. | ||||||||
保护系统 Protect System | ||||||||
水压力报警 Water-pressure alarm | 有,水流继电器 Available, water flow relay | |||||||
油压差保护 Oil differential Protection | 有,油压差控制器,DANFOSS(丹麦) available,Oil differential controller,DANFOSS(Denmark) | |||||||
高压压力保护 High-pressure protection | DANFOSS(Denmark) | |||||||
电子热保护 Electrical heating protection | BITZER(比泽尔)冷冻机原装内置 BITZER Original built-in | |||||||
自动收液功能 Automatic liquid recycling function | 有,DANFOSS(Denmark),Available | |||||||
真空报警Vacuum alarm | 有Yes, Available | |||||||
超温报警 Over-temperature alarm | 有Yes,Available | |||||||
循环压力报警 Cycle pressure alarm | 有Yes,Available | |||||||
Other其他(加工工艺、售后服务及培训等) (Processing, after sales Service and Training) | ||||||||
培 训Training | 免费 Free | |||||||
安装调试 Installation and test | 免费 Free | |||||||
保 修 Warranty | 整机调试验收后一年。 one year after whole machine installed and tested . |
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